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Toyota 2.8L 3L HiAce Turbo System Bolt-on Diesel Upgrade

Toyota 2.8L 3L HiAce Turbo System Bolt-on Diesel Upgrade

Regular price $3,340.00 USD
Regular price Sale price $3,340.00 USD
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SKU:580019

Lead-Time Note: This kit is manufactured in small batches. Depending on the batch cycle, your order may ship immediately or within 4-6 weeks. Contact sales@northwesttoysllc.com for lead-time estimates if your installation is time-sensitive. 


Product Overview

The Toyota 2.8L 3L HiAce Turbo System features advanced T25 turbo technology that enhances engine performance by increasing torque and horsepower by 30% without compromising reliability. This upgrade enhances fuel efficiency by approximately 10%, extending the driving range by 60-75 miles per tank, while producing near-zero black smoke during heavy loads. Designed for a clean, straightforward installation, it maintains engine longevity by reducing oil contamination and does not require modifications such as side panel holes. This turbo system offers a balanced boost in power and efficiency tailored for HiAce engines.

Key Features & Benefits

  • Perfect Fit: Explicitly engineered for Toyota HiAce 3L 2.8L diesel engines
  • GT25 Turbocharger: Externally gated GT25 turbo with optimal spool characteristics for towing and open-road performance
  • Performance: 30% increase in torque and horsepower with 10% improvement in fuel economy (60-75 miles additional range per tank)
  • Clean Installation: Uncluttered under-hood appearance with a simple, reliable design that uses the existing engine block oil drain
  • Value: Significant power gains without engine modifications or fuel pump adjustments required

Technical Specifications

Part Type: Complete turbocharger system with GT25 externally gated turbo
Material: Cast iron turbine housing, aluminum compressor housing
Engine Compatibility: Toyota 3L 2.8L diesel engines
Power Output: 30% increase (approx. 118 HP from stock 91 HP)
Torque Output: 30% increase (approx. 245 N·m from stock 188 N·m)
Fuel Economy: 10% improvement with 100-120 km additional range per tank
Cross Reference: Compatible with all Toyota 3L diesel applications

Fitment

Year Model Engine
1988-1997 HiAce Van 3L 2.8L Diesel
1988-1997 HiAce Wagon 3L 2.8L Diesel
1988-1997 HiAce Commuter 3L 2.8L Diesel
1988-1997 HiAce Super Custom 3L 2.8L Diesel
Important: Verify engine code compatibility using your vehicle's VIN or engine stamping before purchase. Compatible with both manual and automatic transmission variants. The kit is designed for both commercial and passenger applications.


Installation & Maintenance

Installation Difficulty: Advanced
Estimated Install Time: 8-12 hours
Tools Required: Complete automotive tool set, torque wrench, exhaust fabrication tools
Professional Installation: Highly recommended due to exhaust system modifications required

Maintenance Tips:

  • Use high-quality engine oil (5W-30 or 10W-30) and change it every 5,000 km for optimal turbo life
  • Allow the engine to idle for 2-3 minutes before shutdown to cool the turbo bearings
  • Check boost pressure regularly - recommended maximum 30% above stock specifications
  • Upgrade to 2.25" exhaust system for optimal performance (stock exhaust can be retained if desired)

Frequently Asked Questions

Q: What's included in the package?
A: Complete GT25 turbocharger assembly, external wastegate, all necessary mounting hardware, oil feed and drain lines, boost piping, and comprehensive installation instructions.
Q: How difficult is installation?
A: This is an advanced installation requiring exhaust system modifications and custom piping work. Professional installation by a qualified technician familiar with turbo systems is highly recommended. Installation typically takes 8 to 12 hours.

Related Toyota Parts You May Need

  • 2.25" Exhaust System - Recommended for maximum power gains

Common Symptoms of Power Loss in 3L Engines

  • Excessive black smoke during acceleration or under load
  • Poor fuel economy and reduced range per tank
  • Sluggish acceleration, especially when loaded or towing
  • The engine is struggling on hills or highway inclines 
  • Lack of power for commercial or passenger transport needs

Why Upgrade Your 3L Engine with Turbocharging

The Toyota 3L 2.8L diesel engine, although reliable, was designed in an era before modern turbocharging became a standard feature. This turbo kit captures wasted exhaust energy that usually exits as black, unburnt fuel smoke and converts it into usable power. The result is dramatically improved performance without compromising engine longevity.

The recommended power level, as adjusted on the chassis dynamometer, is a 30% torque and 30% horsepower improvement above standard engine specifications. These figures have not been shown to shorten engine life or increase fuel consumption. In fact, fuel consumption figures have shown an improvement of approximately 10% due to more complete combustion.

Key Performance Improvements:

  • Power: Increases from stock 91 HP to approximately 118 HP
  • Torque: Increases from stock 188 N·m to approximately 245 N·m
  • Fuel Economy: 10% improvement with 100-120 km (60-75 miles) additional range
  • Emissions: Nearly zero black smoke under load conditions
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Toyota 2.8L 3L HiAce Turbo System Bolt-on Diesel Upgrade

Regular price $3,340.00 USD
Regular price Sale price $3,340.00 USD